Relevant Industries: Equipment Restore Outlets, Other
Bodyweight (KG): twenty KG
Customized assistance: OEM
Output Torque: forty nine.6-126
Sisendkiirus:
Output Velocity: fifteen-forty
potential: 2200w
Reduction ratio: forty five-100
Shaft diameter: 50mm
Code: 6#
horsepower: 3HP
crucial: 14*9*seventy five
Kauba kirjeldus
| 1A | HORIZOMTAL HOUSING | 14 | KEY-3 Phase PINION | 28 | WAVE SPRING |
| 2B | VERTICAL HOUSING | 15 | GEAR-2 Phase | 29 | BEARING-MOTOR SHAFT |
| 2 | HOUSING Cover | 16 | C-SNAO RING | 30 | MOTOR SHAFT |
| 3 | O-RING | 17 | BEARING-3 Stage PINION | 31 | ROTOR |
| 4 | OIL SEAL-OUTPUT SHAFT | 18 | BEARING-2 Phase PINION | 32 | BEARING-MOTOR SHAFT |
| 5 | BEARING-OUTPUT-SHAFT | 19 | PINION-2 Phase | 33 | COIL ASSEMBLY |
| 6 | KEY-OUTPUT-SHAFT | 20 | KEY-2 Stage PINION | 34 | WIRE BOX |
| 7 | OUTPUT SHAFT | 21 | GEAR-1 Phase | 35 | REAR Cover-MOTOR |
| 8 | KEY-3 Phase | 22 | C-SNAP RING | 36 | SCREW-Enthusiast Cover |
| 9 | GEAR-3 Stage | 23 | BEARING-2 Phase PINION | 37 | OIL SEAL-REARCOVER |
| 10 | C-SNAP RING | 24 | OIL SEAL-MOTOR SHAFT | 38 | BOLT-MOTOR |
| 11 | OILLESS BEARING | 25 | PIN | 39 | FAN |
| 12 | BEARING-2 Phase PINION | 26 | O-RING | 40 | FAN-Cover-MOTOR |
| 13 | PINION-3 Stage | 27 | HEX-HEAD SCREW |
What is a worm gear reducer?
A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
Hollow shaft worm gear reducer
The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.
Topeltkõrguga ussiülekanne
Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
Ussülekande sammu läbimõõt ja töösügavus on olulised. Sammusringi läbimõõt on kujuteldava ringi läbimõõt, milles uss ja hammasratas haakuvad. Töösügavus on ussikeerme maksimaalne pikkus, mis ulatub lõtku. Keerme läbimõõt on ussülekande pinna madalaimas punktis oleva ringi läbimõõt.
Kui ussi ja hammasratta vaheline hõõrdenurk ületab ussi ettepoole suunatud nurga, on ussi hammasratas iselukustuv. See omadus on kasulik tõsteseadmete puhul, kuid võib olla kahjulik süsteemidele, mis vajavad tagurpidi tundlikkust. Nendes süsteemides on hammasrataste iselukustuv võime peamine piirang.
Topeltkõrgusega ussülekanne tagab ussi ja hammasratta vahel kõige tihedama ühenduse. Maksimaalse efektiivsuse tagamiseks tuleb ussülekanne õigesti paigaldada. Üks viis ussülekande paigaldamiseks on kiiluava kaudu. Kiiluava takistab võlli pöörlemist, mis on pöördemomendi edastamiseks kriitilise tähtsusega. Seejärel kinnitage hammasratas rummu külge kinnituskruvi abil.
Ussülekande aksiaalne ja ümbermõõdu samm peaksid vastama suurema hammasratta sammu läbimõõdule. Ühe keermega ussülekanded on ühe keermega ja kahe keermega ussülekanded on kahe keermega. Ühe keermega konstruktsioon liigutab edasi ühte hammast, kahe keermega aga kahte hammast. Keermete arv peaks vastama vastashammasrataste arvule.
Iselukustuv funktsioon
One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.
Ussülekannete tekitatud soojus
Ussülekanded tekitavad märkimisväärsel hulgal soojust. Selle soojuse vähendamine on oluline hammasrataste jõudluse parandamiseks. Seda soojust saab leevendada, konstrueerides ussid siledama pinnaga. Üldiselt peaks ussülekannete hambumiskiirus olema vahemikus 20–24 rms.
Ussülekande efektiivsuse arvutamiseks on palju lähenemisviise. Kuid ükski teine lähenemisviis ei kasuta soojusvõrgu ehitamiseks automaatset lähenemist. Teised meetodid kas uurivad käigukasti abstraktselt isotermilise süsteemina või ehitavad TNM-i staatiliselt. See artikkel kirjeldab uut meetodit ussülekannete soojusbilansi ja efektiivsuse automaatseks arvutamiseks.
Ussülekannete tekitatud soojus on märkimisväärne võimsuskadude allikas. Ussülekannetele on iseloomulik tavaliselt suur libisemiskiirus hammaste kontaktides, mis põhjustab suurt hõõrdesoojust ja suurenenud termilisi pingeid. Seetõttu on optimaalse töö tagamiseks vaja täpseid arvutusi. Käigukastisüsteemi efektiivsuse määramiseks kasutavad tootjad soojuskadude ja efektiivsuse arvutamiseks sageli simulatsiooniprogrammi WTplus. Soojusbilansi arvutus saadakse käigukasti koormuseta ja koormusest sõltuvate võimsuskadude liitmise teel.
Ussülekanded vajavad spetsiaalset määrdeainet. Kasutatakse sünteetilist õli, mis on mittemagnetiline ja millel on madal hõõrdetegur. Õli on aga vaid üks ussülekannete määrimise võimalustest. Ussülekannete eluea pikendamiseks peaksite kaaluma ka loodusliku lisandi lisamist määrdeainele.
Ussülekannetel võib olla väga kõrge ülekandearv. Võrreldes tavapäraste käigukastidega, mis vajavad mitut reduktorit, suudavad nad vähese vaevaga saavutada suuri reduktsioone. Ussülekannetel on ka vähem liikuvaid osi ja rikkekohti kui tavalistel hammasratastel. Ussülekannete üks puudus on see, et need ei ole pööratavad, mis piirab nende efektiivsust.
Size of worm gear reducer
Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Ussülekandeid saab samuti reguleerida. Kahekäigulisel ussülekandel on vasakul ja paremal hambapinnal erinev käik. See võimaldab ussi aksiaalset liikumist ja seda saab reguleerida ka lõtku vähendamiseks. Lõtku reguleerimine võib olla vajalik ussi kulumisel. Mõnel juhul saab seda lõtku reguleerida ussülekandete keskpunktide vahelise kauguse reguleerimisega.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

