Червячный редуктор EP-NMRV с выходным фланцем

The EP-NMRV type worm gear reducer, with output flange, is available in various frame sizes (030–150) and reduction ratios of 7.5–100:1. The output shaft diameter is Φ14–Φ50, with the specific size depending on the frame size. All products come standard with Viton oil seals. A complete model coding system is used—a single string encodes the frame size, reduction ratio, output type, IEC flange, and mounting location, thus avoiding configuration errors during the ordering process.

EP-NMRV Worm Gear Reducer with Output Flange — Flange Series, Models 030–150

The EP-NMRV червячный редуктор with output flange is a compact aluminium alloy speed reduction unit available in nine standard centre distances from EP-NMRV030 to EP-NMRV150. The output flange configuration — suffix F or FA in the model code — adds a machined flange face on the output side, enabling direct bolting to rotating components such as conveyor drums, agitator paddles, rotary tables, and indexing discs without a separate hub or coupling adapter.

For OEM machine designers, the value of the output flange lies in alignment precision: the flange is bored and faced on the same machining fixture as the output shaft bearing seat, so flange face perpendicularity to the output shaft axis is maintained within tight tolerances. Any component bolted to this flange is therefore centred and square to the shaft without requiring a secondary alignment procedure during assembly. This simplifies machine assembly on the production floor and reduces alignment-related failures in the field.

The same EP-NMRV housing is available in standard (no flange), VS double input shaft, and AS single output shaft configurations — allowing the design engineer to specify the exact output geometry required from a common frame, simplifying BOM management across different machine variants in the same product family.

Червячный редуктор с выходным фланцем

Complete Technical Specifications

The specification table below provides the full material, configuration, and dimensional reference for the EP-NMRV series. Use this table in conjunction with the parameter table and the model code guide that follow it when writing a purchase specification or machine BOM.

Worm gear reducer structure drawing

Название продукта EP-NMRV worm gearbox
Бренд Корея Вечная Сила
Модель EP-NMRV / EP-NMRV..F / EP-NMRV..VS / EP-NRV / EP-NRV..F / EP-NRV..VS — 025, 030, 040, 050, 063, 075, 090, 110, 130, 150
Входные конфигурации Equipped with Electric Motors (AC Motor, DC Motor, Servo Motor…)
IEC-normalised Motor Flange
Входной вал из цельного металла
Worm Shaft Tail Extension Input
Настройки вывода Выходной вал с полой осью и шпонкой
Полый вал с выходным фланцем
Вставной цельный вал с выходным валом
Соотношение 1:7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100
Входная мощность 0.12 kW, 0.18 kW, 0.25 kW, 0.37 kW, 0.55 kW, 0.75 kW, 1.1 kW, 1.5 kW, 2.2 kW, 4 kW, 5.5 kW, 7.5 kW …
Цвет корпуса Blue / Black / Grey or on customer request
Материал Housing: Die-cast aluminium alloy
Worm Gear: Tin copper (bronze) alloy
Worm Shaft: 20CrMnTi with carburizing and quenching
Выходной вал: хромированная сталь 45#
Несущий C&U / QC / HRB brand or upon customer request
Тюлень SKF / NAK / KSK brand or upon customer request
Viton oil seal: high-temperature resistance, anti-oxidation, minimal oil leakage
Смазка Synthetic / Mineral
Фланец IEC 56B14, 63B14, 63B5, 71B14, 80B14, 80B5, 90B14, 90B5 etc.
Гарантия 18 месяцев с момента отгрузки (по корейскому стандарту Ever-Power)
Контроль качества ISO 9001:2015 certified
Упаковка Carton / Wooden pallet / Wooden case

EP-NMRV Parameters — Models 030 to 150

Shaft diameter values in parentheses indicate alternative bore diameters available within that frame. Confirm your motor shaft and output coupling diameters against these values before ordering.

Модель Номинальная мощность Номинальное передаточное число Входное отверстие Ø Диаметр входного вала Диаметр выходного отверстия Диаметр выходного вала
EP-NMRV030 0.06–0.25 kW 7.5–80 Φ9 (Φ11) Φ9 Φ14 Φ14
EP-NMRV040 0.09–0.55 kW 7.5–100 Φ9 (Φ11, Φ14) Φ11 Φ18 (Φ19) Φ18
EP-NMRV050 0.12–1.5 kW 7.5–100 Φ11 (Φ14, Φ19) Φ14 Φ25 (Φ24) Φ25
EP-NMRV063 0.18–2.2 kW 7.5–100 Φ14 (Φ19, Φ24) Φ19 Φ25 (Φ28) Φ25
EP-NMRV075 0.25–4.0 kW 7.5–100 Φ14 (Φ19, Φ24, Φ28) Φ24 Φ28 (Φ35) Φ28
EP-NMRV090 0.37–4.0 kW 7.5–100 Φ19 (Φ24, Φ28) Φ24 Φ35 (Φ38) Φ35
EP-NMRV110 0.55–7.5 kW 7.5–100 Φ19 (Φ24, Φ28, Φ38) Φ28 Φ42 Φ42
EP-NMRV130 0.75–7.5 kW 7.5–100 Φ24 (Φ28, Φ38) Φ30 Φ45 Φ45
EP-NMRV150 2.2–15 kW 7.5–100 Φ28 (Φ38, Φ42) Φ35 Φ50 Φ50

Understanding the EP-NMRV Model Code

The model code encodes all configuration options in a single string. Example: EP-NMRV-063-30-VS-F1(FA)-AS-80B5-0.75KW-B3 decodes as follows:

EP-NMRV Worm geared motor (hollow input, motor flange)
EP-NRV Worm reduction unit (solid shaft input, no motor flange)
063 Centre distance = 63 mm (identifies frame size)
30 Reduction ratio = 30:1
ПРОТИВ Double input shaft (VS = both sides of worm shaft extended); omit if standard single input
F1 (FA) Output flange — F1 is flange type 1; FA is the alternative flange designation
КАК Single output shaft protruding (AS); AB = double (both sides); omit if standard hollow output
80B5 Motor mounting: IEC frame 80, face type B5 flange (80B14 = face type B14)
0.75 kW Motor rated power = 0.75 kW
Б3 Mounting position = B3 (foot mount, horizontal input shaft)

When ordering, provide the complete model string on your purchase order — this eliminates configuration errors at the factory and avoids delays from back-and-forth clarification. For a full list of model options across all червячный редуктор configurations, see the product category page.

Application Industries for the Output Flange Configuration

The output flange version of this червячный редуктор is most commonly specified in three types of applications where a direct flange face is preferable to a keyed shaft.

▸ Food Processing — Rotary Filling and Dosing Heads

EP-NMRV worm gear reducer with output flange for filling head machinery

Rotary filling and dosing head assemblies bolt directly to the gearbox output flange. Centring is guaranteed by the register diameter machined into the flange face, so the filling head spins concentrically without requiring run-out checks at each machine service. The EP-NMRV050 to EP-NMRV075 range covers the typical torque and speed requirements (output torque 20–160 Nm, output speed 10–50 rpm) for filling heads in dairy, beverage, and sauce filling lines.

▸ Packaging Machinery — Rotary Table and Carousel Drives

EP-NMRV worm gear reducer output flange for packaging carousel rotary table

Carousel-type packaging machines — where a rotating platform carries multiple product stations past a series of fill, seal, and label heads — require a stable, precisely-centred turntable drive. The output flange provides the large-diameter pilot diameter that centres the turntable plate, while the worm gear self-locking prevents coasting when the machine stops. EP-NMRV063 or EP-NMRV075 at 20:1–40:1 is the most common specification in this application.

▸ Automation — Rotary Indexing and Cam Follower Tables

In precision rotary indexing tables for automatic assembly and inspection machines, a flat, square output flange simplifies the mechanical connection between the gearbox and the indexing plate. A servo motor driving an EP-NMRV with output flange through a close ratio (7.5:1–15:1) gives the combination of positioning speed and positional stiffness needed for workpiece indexing in seconds. The Корея Вечная Сила product range includes matching shaft couplings and motor flange adapters for common servo motor frame sizes.


Принцип работы червячного редуктора 2

Design Advantages from an OEM Engineer's Perspective

✦ Flange Face Perpendicularity Guaranteed

The output flange is machined on the same CNC fixture that bores the output shaft bearing seat, so flange face perpendicularity to the output shaft axis is maintained within 0.02 mm — equivalent to a precision-machined adapter plate but without the additional component and alignment step.

✦ Viton Seals Standard — Temperature & Chemical Resistant

Viton (FKM) oil seals are standard on this series, not an upgrade. The Viton material resists oil degradation, is rated for continuous oil contact at up to 200°C, and withstands incidental exposure to common cleaning agents better than NBR rubber seals.

✦ Multiple Housing Colour Options

Blue, black, and grey are standard; custom RAL colours are available on request for OEMs specifying a consistent machine aesthetic across their product line. The powder coat finish is applied after final assembly and dimensional inspection.

✦ Full Range from One Supplier

EP-NMRV030 through EP-NMRV150 share the same dimensional scaling and documentation standards. A machine designer specifying this family across an entire product line gets a single datasheet format, single spare parts system, and single technical support contact for all frame sizes.

✦ ISO 9001:2015 Production Quality

Korea Ever-Power manufactures under ISO 9001:2015. Every batch is accompanied by inspection records that include bore dimension checks, noise test results at rated input speed, and oil volume confirmation — reducing incoming inspection workload for OEM quality teams.

✦ Worm Shaft 20CrMnTi — Extended Service Life

The worm shaft alloy steel 20CrMnTi undergoes carburising and quenching before precision grinding. The case-hardened surface layer resists the micro-pitting that leads to early worm gear failures in continuous-duty food processing and packaging applications running multiple shifts daily.

worm gear reducer workshop 3

Согласованные компоненты привода

A complete worm drive system includes three components beyond the gearbox housing. The worm wheel, worm shaft, and output shaft coupling each affect transmission longevity and performance. All three are available from Korea Ever-Power — combined ordering lets us verify dimensional compatibility across the full drive train before shipment.

worm wheel worm gear shaft coupling matched components EP-NMRV

Червячное колесо

Tin copper bronze (ZCuSn10P1) worm wheels sized to the EP-NMRV centre distance range 030–150. Supplied as bare gear ring, ring with steel hub, or complete assembly press-fit to shaft. Specify frame size and ratio — we confirm tooth count and profile at inquiry.

Червячный вал

Replacement worm shafts in 20CrMnTi alloy steel, carburised and ground to DIN 3974 Class 2, HRC 58–62. Multi-start options available to improve efficiency where load-holding is not a requirement. Available for all EP-NMRV frame sizes 030–150.

⚙ Муфты валов

The flange output variant bolts the driven component directly to the gearbox face — no output coupling is needed in most cases. For applications using the NRV solid-shaft input or where a flexible coupling is required between output shaft and load shaft, contact us with shaft diameters and torque for a specific recommendation.

Часто задаваемые вопросы

What is the difference between the F1 and FA output flange designations?

→ F1 and FA both refer to an output flange configuration but differ in the flange bolt circle diameter and register diameter. F1 uses a smaller bolt circle matched to the standard NMRV series flange template. FA is a larger alternative flange face used when the downstream component requires a wider bolt pattern or larger register. Confirm which flange type your driven component requires against the output flange mounting dimension drawing above before specifying.


Can the EP-NMRV150 handle 15 kW continuous duty input?

→ The 15 kW figure is the upper bound of the rated power range — it corresponds to a large motor at a low ratio (e.g. 7.5:1) where both input speed and output torque are within the housing's mechanical and thermal limits. At higher ratios and lower output speeds, the thermal power limit is the binding constraint. Confirm your specific combination against the thermal power table for the EP-NMRV150 before specifying 15 kW at ratios above 20:1 in continuous duty.


What IEC motor flange codes are available for the EP-NMRV063?

→ The EP-NMRV063 accepts IEC flanges 71B14, 80B14, and 80B5 as standard options. The B14 face type (small flange, 4-bolt) is the most common for AC motor coupling. The B5 face type (large flange, 4-bolt through the flange body) is used for larger motor frames where the flange registers into the motor body. Specify the full motor IEC designation on your order to confirm compatibility.


How is the worm shaft tail extension (VS configuration) used?

→ The VS configuration extends the worm shaft out of both ends of the housing. One end connects to the motor; the other end can accept a hand wheel for manual override, a position sensor or encoder, or a chain sprocket for mechanical synchronisation with another drive. It is frequently used on multi-axis systems where a common driveshaft passes through a series of gearboxes in a tandem arrangement.


Is the output shaft chromium steel (45#) suitable for a food contact environment?

→ The standard output shaft is chromium steel 45#, which is not stainless. In a food zone, the shaft must be covered by the machine structure or fitted with a guard to prevent direct food contact. For environments where the output shaft is directly exposed to food, water, or cleaning chemicals, specify a stainless steel output shaft at time of order — this is available as a non-standard option on the EP-NMRV series.


What is the maximum output torque of the EP-NMRV090 at a 50:1 ratio?

→ The maximum output torque for the EP-NMRV090 depends on the rated input power at your operating speed. At a 50:1 ratio with a 0.75 kW motor at 1,400 rpm input, output torque is approximately 380–420 Nm accounting for worm gear efficiency at that ratio. The exact value is confirmed in the EP-NMRV090 performance table for the 50:1 ratio row. We supply per-model performance tables with each order confirmation for customer engineering records.

Что говорят клиенты


Son Min-jun, Machine Design Engineer, Seoul Packaging OEM (2024)

"Specified EP-NMRV063-F1 for a new carousel packaging machine. The flange register centred the turntable without any shimming — first assembly ran within spec. Model code system is logical once you learn it; ordering was straightforward. 15 machines built with this configuration so far."


Park Hyun-jae, Procurement Manager, Incheon Food Machinery Co. (Q3 2024)

"We buy EP-NMRV050 and EP-NMRV063 units with F1 output flange in batches of 30–50 per order. Dimensional consistency between batches is good — our assembly line runs without incoming inspection issues. Lead time is 7 days for stock configurations."


Kim Ji-eun, Automation Engineer, Gyeonggi-do Electronics OEM (2025)

"Using EP-NMRV040-FA with servo motor for a rotary indexing table. The Viton seals are holding up well after 14 months of 2-shift operation. No oil weeping and the output flange run-out is within 0.03 mm after 14 months, which is better than our previous supplier."


Lim Seung-chul, R&D Engineer, Busan Industrial Equipment OEM (late 2024)

"The model code system made BOM management much cleaner for our product line. Every variant is a unique code rather than a freetext description. DWG drawings came with the samples — integration into our CAD model took one afternoon."


Choi Yeon-soo, Maintenance Engineer, Daegu Beverage Production Line (Q1 2025)

"First oil change at 500 hours showed clean oil on both EP-NMRV075 units on our filling carousel. The Viton seals make a visible difference — the previous NBR-sealed units from another supplier started to sweat oil at around 400 hours in our high-temperature filling area."


Lee Jong-kwon, Plant Manager, Ulsan Automation Systems (2024)

"12 units running on automated assembly tables for 16 months. Zero mechanical failures. The dimensional drawing in the documentation was accurate to the actual unit — no surprises at first installation. Good product."

Детали

Редактор

Cxm