مخفض سرعة التروس الدودية
Solitary reduction worm gearing provides high ratio reduction with few shifting parts in a close-coupled compact drive. The proper angle set up of driving-to-driven machine takes a minimum of space. Input and result shafts can be prolonged in either or both directions in horizontal or vertical arrangements adaptable to any installation requirement. Efficient electric motor speeds are decreased to slower speed requirements of many industrial machines in one reduction.
ميزات المنتج
نسب تتراوح من 5:1 إلى 70:1
أعمدة إخراج مجوفة وصلبة
تركيب رأسي وأفقي
تبريد بالمروحة (قياسي)
حوامل المحرك (محولات أو مغارف C-Encounter)
Cast Iron or Metal Housings
منتجات
The exclusive use of the involute Helicoid Thread form (with departing side contact) on the worm and gear provides for high efficiencies, and lengthy service life. The hardened floor and polished alloy metal worm develops a soft, work hardened surface area on the bronze gear. Because of this worm gears use in and improve with prolonged service while various other gears are wearing out. Ever-Power offers a wide selection of model configurations, sizes, ratios, and accessories from our standard products.
تصاميم مصنعة
If the application involves severe shock loads or possible housing damage from external sources (as in steel mills or mobile gear applications) Ever-Power can offer fabricated steel housings with up to a 48″ center distances. Fabricated housings provide optimum rigidity and strength which allows the transmitting of higher horsepower amounts than are possible with standard cast iron models. Extra heavy aspect plates connect the worm and equipment shaft bearing facilitates, assuring correct meshing of the apparatus under all load circumstances. In smaller sizes, fabricated metal reducers are interchangeable with Ever-Power standard cast iron reducers.
تصاميم مخصصة
Ever-Power can offer custom rate and reversed engineered reducers for the application, be it a fresh project or a primary drop-in alternative to a competitor’s speed reducer. Fabricated metal reducers allow Ever-Power to complement a competitor’s footprint, centerline, and shaft elevation allowing a primary drop-in replacement saving the client time and money.
حياة طويلة هادئة
All worm gears in Ever-Power reducers are produced from phosphorous bronze. Our style also incorporates a hardened, surface and polished alloy metal worm. This mixture develops a clean, work-hardened mating surface area of the bronze gear which boosts with prolonged service.
Worm gearing is a course of gear reducers that utilizes correct angle, nonintersecting shafts. This form of reducer provides soft and quiet operation and permits the likelihood of large swiftness reductions. These gears are available from stock in a wide variety of ratios, from only 4:1 to as much as 3600:1. The compact design and building allows worm equipment reducers to be positioned in a comparatively small space. Thus, very high reductions in a limited package size may be accomplished with this configuration. Our worm equipment features the constant sliding tooth action between worm and one’s teeth. This escalates the tolerance for heavy loads and shock loads. Worm gear drives provide users high reducing convenience of relatively low cost when compared to various other types of gearing.
The use of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that utilize worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm gear reducer gearbox series base on years of encounters uses designed teeth surface area with unsurpassed torque transfer functionality with great overall performance, efficency and price.Worm gear program transmits power through sliding contact, resulting in extremely low vibration , noise, small backlash and self-locking property
-Housing:One time we casting creats great rigidity for serious impacts. Outer cooling fins and inner lubrication oil diversion channel style to increase heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Steel S45C or SCM415, precison machined and carburized to HRC45 or HRC60, after that for precision tooth grinding to ensure maximum contacting.
- عجلة دودة: مصنوعة من سبيكة الكربون ALBC2، يتم تشكيل الأسنان بواسطة آلة تشكيل CNC دقيقة لتحمل الصدمات العالية.
A worm gear reducer is one kind of reduction gear container which consists of a worm pinion insight, an output worm equipment, and features a right angle result orientation. This kind of reduction gear box is normally used to take a rated motor quickness and create a low speed output with higher torque worth based on the reduction ratio. They often can solve space-saving problems because the worm equipment reducer is one of the sleekest decrease gearboxes available due to the small diameter of its result gear.
worm gear reducerWorm equipment reducers are also a popular type of swiftness reducer because they offer the greatest speed decrease in the smallest package. With a higher ratio of speed decrease and high torque result multiplier, it’s unsurprising that many power transmission systems utilize a worm equipment reducer. Some of the most typical applications for worm gears are available in tuning instruments, medical screening equipment, elevators, security gates, and conveyor belts.
SW-1 و SW-5
Torque Transmission offers two sizes of worm gear reducer, the SW-1 and the SW-5 and both can be found in a variety of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both of these options are manufactured with tough compression-molded glass-fill polyester housings for a durable, long lasting, light weight speed reducer that is also compact, non-corrosive, and nonmetallic.
سمات
Our worm gear reducers offer a choice of a solid or hollow result shaft and 
show an adjustable mounting position. Both the SW-1 and the SW-5, nevertheless, can withstand shock loading better than other decrease gearbox styles, making them ideal for demanding applications.
Rugged compression-molded glass-fill polyester housing
خفيف الوزن وصغير الحجم
غير قابل للتآكل
غير معدني
نطاق النسب
SW-1، من 3.5:1 إلى 60:1
SW-5، من 5:1 إلى 100:1
تزييت الشحوم
عمود إخراج صلب أو مجوف
وضعية تثبيت قابلة للتعديل
Worm Equipment Reducers also called worm gearbox or worm swiftness reducers. Worm equipment reducers are used for speed decrease and increasing the torque for electric powered motor drives. You can decide to mount your NEMA engine to the reducer by using the NEMA C encounter flange or use a coupling. If you want a coupling for the output or input shaft discover our coupling section for choosing the coupling. You can expect four assemblies left hands and right hand and double result shaft and shaft insight and shaft result. Interchangeable with many worm gear manufactures. Observe data sheet in product overview for diamensions. Unless you see your type, make sure you Contact Us.
تتوفر 8 نسب تتراوح من 5:1 إلى 60:1
7 أحجام لعلب التروس من 1.33 إلى 3.25 بوصة
Universally Interchangeable Style for OEM Replacement
محامل مزدوجة مثبتة على طرفي العمود
تم تطبيق طبقة أساسية مضادة للصدأ داخل وخارج علبة التروس
يحمي غلاف العمود جميع الأعمدة
أعمدة من الفولاذ الكربوني S45C
Flange Mount Versions for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear acceleration reducers are available in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes available on request). Result torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in lbs for the DDVM-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers can be found in four configurations: horizontal, vertical, shafted, and shaft mounted.
These reducers are perfect for water/waste-water tools drive applications such as thickeners and clarifiers, which need a vertical down shaft. Other offered configurations also make Ever-Power triple reduction reducers perfect for make use of on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or additional process or materials handling systems where huge torques/slower speeds are needed.
تتوفر هذه المخفضات أيضًا بمرحلة تخفيض رئيسية حلزونية، ولذلك تُسمى سلسلة HDVM
ميزات المنتج
نسب تتراوح من 5000:1 إلى 175000:1
من 0.09 إلى 6.25 حصان.
عزم دوران الخرج يصل إلى 583000 بوصة رطل.
سرعة دوران الخرج 0.01 فقط مع مدخل 1750 دورة في الدقيقة.
Ideal for ultra-slow acceleration, high torque applications
تتوفر 8 نسب تتراوح من 5:1 إلى 60:1
7 أحجام لعلب التروس من 1.33 إلى 3.25 بوصة
تصميم قابل للتبديل عالميًا لاستبدال قطع غيار الشركات المصنعة الأصلية
يتم استخدام محامل مزدوجة على طرفي العمود.
تم تطبيق طبقة أساسية مضادة للصدأ على الجزء الخارجي والداخلي من علبة التروس
يحمي غلاف العمود جميع الأعمدة
S45C Carbon Metal Shafts
موديلات تثبيت الحافة لمحركات 56C و 145TC
وصف
The HDR Series worm equipment reducers are used in low to moderate horsepower applications to lessen speeds and increase torque. Worm gear reducers are available in direct or indirect drive, direct drive versions are 56C or 145TC flange install with either right, remaining or dual result shafts or a hollow bore output. The indirect drive versions are shaft input-shaft result boxes for use with sprocket or pulley drive systems. They offer an effective low cost solution to speed reduction and increased torque, with higher tolerances for shock loading than helical gear reducers.
In order to decide on a gearbox speed reducer, you will have to determine the required torque and service factor for the application. Click on “Specifications” above for a table that will aid in determining the service aspect. For service elements above 1.0, multiply the required torque by the services factor.
Our standard 700 Series – the heart of Ever-Power quickness reducer products – has been serving industry reliably for over 40 years. Its tested modular style has set the sector standard for efficiency and is the most imitated item in today’s worm gear swiftness reducer market. But why accept a knock-off when you’re able to have the initial – from Ever-Power.
تحديد
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 حصان
نسب التخفيض الفردي من 5:1 إلى 100:1
نسب التخفيض المزدوج من 100:1 إلى 3600:1
أنماط الإدخال غير المزودة بحواف، ونمط NEMA C-face quill، وأنماط الإدخال المزدوجة
أعمدة نتائج بارزة ومجوفة
أقطار بارزة من 1/2 بوصة إلى 2-1/4 بوصة
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
ميزات المنتج
يوفر خزان الزيت الضخم في سلسلة 700 تبديدًا فعالًا للحرارة وتزييتًا فعالًا لعمر تشغيلي أطول.
Its multi-position mounting flexibility permits installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
تضمن الحواجز الداخلية تهوية فعالة وخالية من التسرب.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for optimum durability, and also greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
يمكن العثور على رسومات CAD ثنائية وثلاثية الأبعاد في الكتالوج الإلكتروني الخاص بنا.
TheIncreased Quality! Industrial Rated! Inexpensive!One-piece gearcase, without exterior ribs, is constructed of close-grained cast iron and for rigid gear and bearing support. It also offers excellent warmth dissipation.Dual lip, spring-loaded seals guard against oil leakage and prevent dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon steel shafts for greater power.High tensile strength cast bronze worm wheel and hardened and floor alloy steel worm made intregal with the shaft for lengthy and trouble-free life.Oil sight gauge for ease of maintenance (unavailable upon sizes 25 and 34).Factory oil stuffed.Every unit test run just before shipment.Universal installation with bolt-on feet.Highly modifiable design.All of this at substantially reduced prices than you have been accustomed to spending money on reducers of lesser quality. Less
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