中国定制 CZPT Arrow 2023 新款设计传动齿轮工业减速机,品质优良

产品描述

概述

产品描述 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

优势

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

特征

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

保修期:1年 Weight (KG):
500 KG
产地:
HangZhou, China
齿轮传动装置:
螺旋
比率:
8-20
输出扭矩:
2*176
 
standard:
JB/T8853-2001
证书:
中央电气
热处理:
High-frequency Hardening
效率:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
包裹:
Wooden case
 
安装位置:
Flange, hollow shaft, CHINAMFG shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
输入速度:
1500
 
输出速度:
500
 

Packaging & delivery

包装: wooden case packing

 
港口: HangZhou Port  

应用程序
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24小时热线

 

无论何时何地

致电我们,即可了解我们的服务。

 

 

售前咨询

 

我们有5名销售人员在线,

您还有什么问题吗?

可以通过在线方式解决。

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证书

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

常问问题

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

应用: 电机、机械
功能: 功率分配、改变驱动扭矩、改变驱动方向、改变转速、减速、加速
布局: 旋轮线
定制化:
可用的

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蜗轮蜗杆箱

延长蜗轮蜗杆变速箱使用寿命的维护技巧

正确的维护保养对于确保蜗轮蜗杆减速机的使用寿命和可靠运行至关重要。以下是一些维护保养建议:

  • 润滑: 定期检查并补充变速箱润滑油。请使用制造商推荐的润滑油类型和用量。
  • 润滑计划: 根据运行条件和制造商建议,遵循润滑计划。定期润滑可以防止摩擦、减少磨损并散热。
  • 温度监测: 密切注意变速箱的工作温度。过热会导致润滑油性能下降,并损坏部件。
  • 清洁度: 保持变速箱及其周围区域清洁,清除碎屑和污染物。定期检查并清洁变速箱外部。
  • 密封件检验: 检查密封件和垫圈是否有泄漏或损坏。如有损坏,请及时更换,以防止润滑油泄漏和污染。
  • 结盟: 确保蜗杆和蜗轮正确对齐。错位会导致磨损加剧和效率降低。
  • 扭矩监测: 操作过程中需监测扭矩水平。扭矩过大会导致过载和过早磨损。
  • 定期检查: 定期检查所有部件,查看是否有磨损、损坏或异常噪音。及时更换磨损或损坏的部件。
  • 正确用法: 变速箱应在规定的限值范围内运行,包括负载、转速和温度。避免过载或运行条件突然变化。
  • 专业维护: 如果需要进行重大维护或维修,请查阅制造商指南或寻求合格技术人员的帮助。

遵循这些维护技巧并遵守制造商的建议,您可以延长蜗轮蜗杆减速机的使用寿命,并确保其长期保持最佳性能。

蜗轮蜗杆箱

输送系统中的蜗轮蜗杆减速机:优势与注意事项

蜗轮减速机在输送系统中发挥着至关重要的作用,其有效集成具有诸多优势和需要考虑的因素:

  • 空间利用率: 蜗轮减速机结构紧凑,适用于空间有限的应用,例如输送系统。
  • 高还原率: 蜗轮减速器可以在单级内实现较高的减速比,从而在不牺牲扭矩的情况下降低输送机的速度。
  • 自锁式: 蜗轮减速器具有固有的自锁特性,当电机不主动驱动时,可防止传送带移动。
  • 方向控制: 蜗轮减速器便于进行方向控制,使传送带能够根据需要向前或向后移动。
  • 低噪音: 与其他类型的齿轮箱相比,蜗轮减速机通常噪音较低,有助于提高输送机的运行噪音。

然而,在输送系统中使用蜗轮减速器时,也需要考虑一些因素:

  • 效率: 与其他一些齿轮箱类型相比,蜗轮减速机的机械效率可能较低,从而导致能量损失。
  • 产热量: 由于蜗杆和齿轮之间的滑动接触,蜗轮蜗杆变速箱会产生更多热量,因此需要适当的冷却机制。
  • 润滑: 适当的润滑对于防止磨损和确保高效运行至关重要。需要定期维护以监测润滑液位。
  • 负载和速度: 蜗轮减速器非常适合扭矩大、速度要求中低的应用场合。但它们可能并非高速输送机的最佳选择。

在将蜗轮蜗杆减速器集成到输送系统之前,务必仔细考虑具体应用需求,包括负载、速度、空间限制和效率要求。咨询减速器专家和制造商有助于确保选择合适的减速器,从而保证输送机的性能和使用寿命。

蜗轮蜗杆箱

什么是蜗轮蜗杆减速器?它的工作原理是什么?

蜗轮蜗杆减速器,又称蜗轮减速机,是一种用于在非平行轴之间传递旋转运动和扭矩的机械装置。它由蜗杆和蜗轮组成,两者都带有螺旋齿。蜗杆类似于带螺纹的圆柱体,而蜗轮则是一个齿轮,其齿与蜗杆啮合。

蜗轮蜗杆减速器的工作原理是利用蜗杆和蜗轮之间的相互作用。当蜗杆旋转时,其螺旋齿与蜗轮的齿啮合。蜗杆旋转的同时,将旋转运动转化为垂直运动,从而带动蜗轮旋转。这种垂直运动使得蜗轮蜗杆减速器能够实现高减速比,使其适用于需要大幅减速的应用场合。

蜗轮蜗杆减速器的关键特点之一是能够在紧凑的结构中实现高减速比。然而,由于啮合齿的滑动特性,与其他类型的减速器相比,蜗轮蜗杆减速器的摩擦力可能更大,效率可能更低。因此,它们通常用于那些对效率要求不高,但对高扭矩和高减速比要求很高的场合,例如输送系统、电梯、汽车转向系统和某些工业机械。

中国定制 CZPT Arrow 2023 新款设计传动齿轮工业减速机,品质优良 中国定制 CZPT Arrow 2023 新款设计传动齿轮工业减速机,品质优良
editor by CX 2023-10-09

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