产品描述
S series Helical- Worm Geared Reducer with Motor
1. Product features
1.1. S series: right-angle speed reduction gearing composed by helical gears, worms, and gears, optimized and designed according to international standard
1.2.High precision, high efficiency, fine classification in transmission ratio, wide range, large transmission torque, reliable performance, low noise, flexible installation, and convenient use and maintenance.
1.3. They are widely used in various low-speed transmissions, which are general basic parts of mechanical transmission.
2. Technical parameters
| 房屋材料 | 铸铁 |
| 房屋硬度 | HBS90-240 |
| 齿轮材质： | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| 齿轮芯硬度 | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| 热处理 | tempering, cementing, quenching etc |
| 效率 | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| 振动 | ≤ 20um |
| 反弹 | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| 润滑剂 | VG680 |
| 发动机 | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
3.Applications
HangZhou XG Transmission Gearbox reducer are widely used in :
Ceramic Industry
Glass Industry
Food Industry
Metallurgy Industry
Beer& Drink Industry
Printing and dyeing Industry
Textile Industry
Warehouse Logoistics Industry
Wood working Machinery
environmental protection equipment Industry
Leather Industry
Pharmacy Industry
5.Company Information
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our main products are R/S/K/F series helical geared motor, SNP series planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ series gear motor, RV series worm gearboxes, JWB-X series speed variators, B/JXJ series cycloidal gearboxes, XGK series helical-hypoid Gearboxes, which widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , Starshine will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
Between Dynamic and Static, Simple is Extraordinary, let’s go CHINAMFG hand in hand and make a brilliant future!
Our factory
1. 300 sets advanced processing machines
2. “6S”Standardized Management
我们的团队
Technical Team
Sales Team
After Sales Team
Exibition Show
2019 ASIA ceramics exhibition
2018 World of Industry Exhibition
Quality Assurance
Products 100% test before delivery
Passed ISO 9001: 2015 Certificate.
Our Certificates:
Passed ” ISO 9001 International Quality System Certificate”, “International Quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certificate”, Iconic Brand in Chinese Electromechanical Industry”, “Famous Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National High and New-tech Enterprise”, “TOP 50 in Chinese Gear Industry” “2011 HangZhou Engineering and Technological R&D Center” and so on.
Our service
1. We provide 12 months Warranty.
2. We have thousands of gearbox reducers. From Input Power 0.06KW to 200KW, Ratio 1.3-289.74, Output speed 0-1095rpm and Output torque 1.4-62800Nm. They can meet your all different requirements for different industries.
3. 24 hours online service.
4. Fast delivry.
5. We provide E-catalog or Paper catalog,so you can select the model easily according to your requirements
6. Welcome you come to our factory to check our products, we can help you to book the hotel or ticket.
常问问题
Q:Are you a trading company or manufacturer?
A: We are manufacturer.
Q:Where do you base?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.
Q:What kinds of gearbox can you produce for us?
A: R/S/K/F series helical geared motor, SNP series planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ series gear motor, RV series worm gearboxes, JWB-X series speed variators, B/JXJ series cycloidal gearboxes, XGK series helical-hypoid Gearboxes
Q:What are the application of the gearbox?
A:Products are widely used in ceramic, glass, food, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-working machine, environmental protection equipment, printing and packaging, pharmacy, and leather. Products are sold in some countries and regions, such as Europe, America, and Southeast Asia, and it possesses dozens of distributors and after-sale service agents.
Q:What is the material you use?
A1: Aluminum Housing body ( For the RV series worm gearbox Size 30~90)
A2: Cast iron(For the RV series worm gearbox, Size 110-150, For the NCJ & F/R/S/K series helical gear reducer)
Any inquiry pls contact:
Nicola Huang (Export sales)
Website: gearbox1965
| 应用： | 机械，农业机械 |
|---|---|
| 功能： | 速度变化，速度降低 |
| 布局： | 同轴 |
| 硬度： | 硬化的牙面 |
| 安装： | 扭力臂型 |
| 步： | 单步 |
| 定制化： |
可用的
| 定制请求 |
|---|
蜗轮蜗杆减速机的常见问题及故障排除
蜗轮蜗杆减速器和其他机械部件一样，随着时间的推移会出现各种问题。以下是一些常见问题及可能的故障排除步骤：
- 过热： 过热可能由润滑不足、负载过大或运行温度过高等因素引起。请检查润滑油液位，确保通风良好，必要时降低负载。
- 噪声和振动： 过大的噪音和振动可能是由于齿轮不对中、齿轮磨损或啮合不良造成的。检查齿轮是否不对中，检查齿轮齿面磨损情况，并确保齿轮啮合良好。
- 泄漏： 漏油可能是由于密封件或垫片损坏造成的。检查密封件和垫片，必要时进行更换。
- 效率降低： 摩擦、磨损或不对中都会导致效率损失。应定期检查变速箱性能，确保润滑良好，并解决任何磨损或不对中问题。
- 反弹： 过大的齿轮间隙会影响精度和准确度。调整齿轮啮合并减少齿轮间隙可以提高性能。
- 癫痫发作或束缚： 齿轮箱卡滞或抱死可能是由于润滑不足、杂物堵塞或未对准造成的。请清洁齿轮箱，确保润滑良好，并解决未对准问题。
- 磨损的齿轮： 齿轮齿面磨损会导致性能下降。应定期检查齿轮的磨损情况，并根据需要更换磨损的齿轮。
- 密封件磨损： 密封件会随着时间推移而磨损，导致泄漏和污染。应定期检查密封件，必要时进行更换。
如果遇到上述任何问题，务必及时处理，以防止进一步损坏并保持蜗轮蜗杆减速机的性能。定期维护、适当润滑以及及早解决问题有助于延长减速机的使用寿命并提高其可靠性。
输送系统中的蜗轮蜗杆减速机：优势与注意事项
蜗轮减速机在输送系统中发挥着至关重要的作用，其有效集成具有诸多优势和需要考虑的因素：
- 空间利用率： 蜗轮减速机结构紧凑，适用于空间有限的应用，例如输送系统。
- 高还原率： 蜗轮减速器可以在单级内实现较高的减速比，从而在不牺牲扭矩的情况下降低输送机的速度。
- 自锁式： 蜗轮减速器具有固有的自锁特性，当电机不主动驱动时，可防止传送带移动。
- 方向控制： 蜗轮减速器便于进行方向控制，使传送带能够根据需要向前或向后移动。
- 低噪音： 与其他类型的齿轮箱相比，蜗轮减速机通常噪音较低，有助于提高输送机的运行噪音。
然而，在输送系统中使用蜗轮减速器时，也需要考虑一些因素：
- 效率： 与其他一些齿轮箱类型相比，蜗轮减速机的机械效率可能较低，从而导致能量损失。
- 产热量： 由于蜗杆和齿轮之间的滑动接触，蜗轮蜗杆变速箱会产生更多热量，因此需要适当的冷却机制。
- 润滑： 适当的润滑对于防止磨损和确保高效运行至关重要。需要定期维护以监测润滑液位。
- 负载和速度： 蜗轮减速器非常适合扭矩大、速度要求中低的应用场合。但它们可能并非高速输送机的最佳选择。
在将蜗轮蜗杆减速器集成到输送系统之前，务必仔细考虑具体应用需求，包括负载、速度、空间限制和效率要求。咨询减速器专家和制造商有助于确保选择合适的减速器，从而保证输送机的性能和使用寿命。
如何为您的应用选择合适的蜗轮减速机
选择合适的蜗轮减速机需要考虑多种因素：
- 负载要求： 确定应用所需的扭矩和负载要求，以确保所选变速箱能够承受负载而不影响性能。
- 减速： 计算达到所需输出速度所需的减速比。蜗轮蜗杆减速器以高减速比而闻名。
- 效率： 考虑齿轮箱的效率，因为蜗轮蜗杆齿轮箱由于滑动作用，效率通常较低。评估其效率是否满足您的应用需求。
- 空间限制： 评估变速箱的可用空间。蜗轮蜗杆变速箱结构紧凑，因此适用于空间有限的应用场合。
- 安装方式： 确定最适合您应用的安装方向和配置。
- 运行环境： 考虑温度、湿度和污染物暴露等因素。选择具有合适密封件和材料的变速箱，以承受环境影响。
- 反弹： 评估您的应用中可接受的齿隙水平。与其他齿轮类型相比，蜗轮蜗杆减速器可能出现更大的齿隙。
- 自锁式： 如果需要自锁功能，请确认所选变速箱无需外部制动机构即可防止倒车。
- 维护： 考虑齿轮箱的维护要求。某些蜗轮蜗杆齿轮箱需要定期润滑和维护，以确保正常运转。
- 成本： 权衡变速箱的特性和性能与整体成本，确保其符合您的预算。
咨询变速箱制造商或专家，获取针对您具体应用场景的建议。测试和模拟也有助于验证特定变速箱是否满足您的需求。
编辑：CX 2023-09-27
