Product Description
WPKZ Horizontal Cast Iron Housing Single Speed Reducer Worm Gearbox
Product Description
WP series worm gearbox is developed on the basis of the WD series worm gearbox. The housing is made of rigid cast iron with high strength, which can be suitable for harsh environments. It has various housing designs, the input forms include CHINAMFG shaft input, hollow hole input, and flange input, and the output forms include CHINAMFG shaft output and hollow hole output, so the WP series worm gearbox owns a variety of installation forms for option. It can be directly connected to the motor conveniently and be used with various mechanical equipment.
WP series worm gearbox product specifications 40-250; transmission ratio 10-60 single stage, 200-900 double stage; input power 0.12-33.2kW; output torque 6-6050N.m: a total of 60 series of more than 20,000 different specifications, transmission ratio, connection and installation methods can be selected to meet various user needs.
| Type: | WP series Single-stage Speed Reducer-Iron Worm Gear Box |
| Model: | 40,50,60,70,80,100,120,135,155,175,200,250 |
| Brand name: | Ever-power or OEM |
| Color: | Blue/Green or on request |
| Ratio: | 10-60 |
| Input power: | 0.12-33kw(Under the case of input speed 1500rpm) |
| Output torque: | 6-6571n.m |
| Bearing: | C&U, NSK, CHINAMFG or specified |
| Seal: | CTY, CFW, CHINAMFG or specified |
| Origin: | ZHangZhoug, China |
| Warranty: | 1 year |
| Product features: |
It adopts American technology with durability, stable transmission, large carrying capacity, low noise, compact structure, large transmission ratio and wide power. |
| Application areas: | Textile printing and dyeing, rubber and plastic machinery, building materials machinery, environment protection machinery, lifting machinery, food packaging, metallurgical machinery, petrochemical industry, stage machinery and new energy field. |
Product Parameters
Features:
1. Stable transmission, low vibration, impact, and noise, large reduction ratio, broad versatility, and suitable for use with various mechanical equipment.
2. Large transmission ratio can be obtained by single-stage transmission with a compact structure. Most reducers have suitable self-locking properties and can save the brake device for mechanical equipment requiring brakes.
3. The meshing friction loss between worm screw teeth and worm gear surface is relatively large, so the transmission efficiency is lower than that of the gear, it is easy to be heated, and the temperature is higher.
4. Higher requirements for lubrication and cooling.
5. Good interfitting. National standards manufacture the worm and worm.
Models & Variants:
WPA Series – Lower Input Shaft
WPS Series – Upper Input Shaft
WPDA Series – Lower Input Flange
WPDS Series – Upper Input Flange
WPO Series – Vertical Upward Output Shaft
WPX Series – Vertical Downward Output Shaft
WPDO Series – Vertical Upward Output Shaft, Input Flange
WPDX Series – Vertical Downward Output Shaft, Input Flange
Packaging & Shipping
Packaging: To ensure the integrity of product appearance, we will choose cartons, wooden pallets, and wooden pallets according to customer needs.
Delivery time: Each reducer is manufactured and tested by strict and fixed procedures to ensure that the quality is correct before leaving the factory and delivery on time.
Transportation mode: We will choose the most suitable mode of transportation for our customers according to the weight and size of the goods. We can also choose the mode of transportation according to the needs of our customers.
Receiving and after-sales service: After receiving the goods, please check whether they are in good condition. We will provide customers with perfect after-sales service.
Company Profile
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2024-04-17
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