{"id":1798,"date":"2026-04-15T07:39:27","date_gmt":"2026-04-15T07:39:27","guid":{"rendered":"https:\/\/worm-reducers.xyz\/?post_type=product&p=1798"},"modified":"2026-04-15T07:39:27","modified_gmt":"2026-04-15T07:39:27","slug":"wpwdk-worm-gearbox-wp-series","status":"publish","type":"product","link":"https:\/\/worm-reducers.xyz\/et\/toode\/wpwdk-worm-gearbox-wp-series\/","title":{"rendered":"WPWDK ussik\u00e4igukast | WP seeria"},"content":{"rendered":"
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WPWDK seeria uss\u00fclekande reduktor \u2014 malmist, 6\u20133025 N\u00b7m, raam WPWDK40\u2013250<\/h2>\n
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WPWDK seeria on malmist WP-perekonna oma. ussik\u00e4igu reduktor<\/strong> covering frame sizes WPWDK40 through WPWDK250, with output torque from 6 N\u00b7m (WPWDK40) up to 3,025 N\u00b7m (WPWDK250) at 1,500 rpm standard input speed. At the same power input of 0.12\u201315 kW, the torque range across the series achieves a 504:1 spread \u2014 from light-duty textile machine drives to heavy lifting and metallurgical equipment. The “DK” configuration designation indicates the specific shaft and mounting arrangement in the WP series family, distinct from the WPWO, WPWKO, and WPWT variants in the same family.<\/p>\n

Korpuse materjal on l\u00e4binisti HT200 hallmalm \u2013 sama sulam, mida kasutatakse kogu WP-seerias. HT200 tagab korpuse j\u00e4ikuse ja vibratsioonisummutuse, millele alumiiniumisulam ei suuda vastu pidada v\u00e4ljundp\u00f6\u00f6rdemomentidel \u00fcle 500 N\u00b7m. Grafiiti sisaldava hallmalmi ise\u00f5litavad omadused t\u00e4hendavad ka seda, et korpus ei kortsu ega kiilu kinni, kui m\u00e4\u00e4rimine on ajutiselt ebapiisav, pakkudes t\u00f6\u00f6varu, mida survevalualumiiniumisulamist korpused ei paku.<\/p>\n

\"WPWDK<\/p>\n

Standardsed \u00fclekandearvud on 10, 15, 20, 25, 30, 40, 50 ja 60:1. Laagrivalikute hulka kuuluvad C&U (kodumaine), NSK (Jaapani) ja SKF (Euroopa) \u2013 laagri kaubam\u00e4rgi saab tellimuse esitamisel m\u00e4\u00e4rata, mis on kasulik, kui tehasel on standardiseeritud laagritarnija v\u00f5i kui originaalseadmete tootja vajab dokumentatsiooni, mis vastaks olemasolevale laagri spetsifikatsioonile. S\u00fcnteetiline m\u00e4\u00e4rdeaine on kogu seerias standardvarustuses.<\/p>\n<\/div>\n<\/div>\n

\"WPWDK<\/p>\n

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Tehnilised andmed \u2014 WPWDK seeria<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameeter<\/th>\nSpetsifikatsioon<\/th>\n<\/tr>\n<\/thead>\n
T\u00fc\u00fcp<\/td>\nWP-seeria kohandatav ussik\u00e4igukast<\/td>\n<\/tr>\n
Mudel \/ raami suurused<\/td>\nWPWDK40, 50, 60, 70, 80, 100, 120, 135, 155, 175, 200, 250<\/td>\n<\/tr>\n
Korpuse materjal<\/td>\nHT200 hallmalm<\/td>\n<\/tr>\n
Sisendv\u00f5imsus<\/td>\n0,12\u201315 kW (sisendkiirusel 1500 p\/min)<\/td>\n<\/tr>\n
V\u00e4ljundmomendi vahemik (seeria)<\/td>\n6\u20133025 Nm<\/td>\n<\/tr>\n
Standardsuhted<\/td>\n10, 15, 20, 25, 30, 40, 50, 60<\/td>\n<\/tr>\n
Laagrivalikud<\/td>\nC&U (kodumaine) \/ NSK (Jaapani) \/ SKF (Euroopa) \u2013 t\u00e4psustage tellimusel<\/td>\n<\/tr>\n
Tihendi valikud<\/td>\nKSK \/ SKF \u2014 t\u00e4psustage tellimuse esitamisel<\/td>\n<\/tr>\n
M\u00e4\u00e4rdeaine<\/td>\nS\u00fcnteetiline (raami suuruse ja kasutusotstarbe j\u00e4rgi tootejuhendis t\u00e4psustatud klass)<\/td>\n<\/tr>\n
Korpuse v\u00e4rv<\/td>\nSinine \/ roheline v\u00f5i kliendi soovil<\/td>\n<\/tr>\n
Garantii<\/td>\n18 kuud alates saatmisest<\/td>\n<\/tr>\n
Kvaliteedis\u00fcsteem<\/td>\nISO 9001:2015<\/td>\n<\/tr>\n
Rakendussektorid<\/td>\nTekstiili tr\u00fckkimine ja v\u00e4rvimine; kumm ja plast; ehitusmaterjalid; t\u00f5steseadmed; toidupakendid; metallurgia; keskkonnakaitse; naftakeemia; lavamasinad; uued energiaallikad<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

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WPWDK konfiguratsioon \u2013 mida t\u00e4histus t\u00e4hendab<\/h2>\n

WP-seeria h\u00f5lmab mitut erinevat v\u00f5lli ja kinnituskonfiguratsiooni samas malmist korpuste perekonnas. Konfiguratsiooni j\u00e4relliite m\u00f5istmine aitab valida \u00f5ige variandi konkreetse masina paigutuse jaoks. Peamised WP-seeria t\u00fc\u00fcbid, mida Korea Ever-Power tarnib, on: WPWO (universaalne kinnitus, \u00fche v\u00e4ljundv\u00f5lliga), WPWKO (vertikaalne v\u00e4ljundv\u00f5ll), WPWKT (p\u00f6\u00f6rdemomendi \u00f5laga) ja WPWDK (topeltkiiluga v\u00f5ll \u2013 DK t\u00e4histab v\u00f5lli otsa konfiguratsiooni, millel on nii sisend- kui ka v\u00e4ljundv\u00f5llil kiilusoone, mis on optimeeritud ketiratta ja siduri kinnitamiseks).<\/p>\n

WPWDK-d kasutatakse tavaliselt tekstiilimasinates, kus k\u00e4igukasti v\u00e4ljundv\u00f5ll ajab ketiratast v\u00f5i hammasratast otse kiilu ja kiilu soone kaudu \u2013 see on otsene ja positiivne haardumine ilma \u00fchendusrummu vajaduseta. Sisendv\u00f5ll aktsepteerib sarnaselt ketiratast v\u00f5i rihmaratast mootori mitteotsese siduri korral, mis on vanemate tekstiilitehaste konstruktsioonide ja paljude keemiat\u00f6\u00f6tlemise ajamite puhul, kus mootor ei asu k\u00e4igukastiga samal kohal, k\u00f5ige levinum j\u00f5u\u00fclekande meetod.<\/p>\n

Tootekirjelduses olev Ameerika tehnoloogiat\u00e4his viitab ussi\u00fclekande geomeetriale ja tootmisprotsessile \u2013 l\u00f5igatud ussiprofiil karastatud ja lihvitud ussiv\u00f5lliga \u2013, mis j\u00e4rgib P\u00f5hja-Ameerika t\u00f6\u00f6stuslike k\u00e4igukastide tootmises levinud disainip\u00f5him\u00f5tteid. See on kontrastiks m\u00f5nedele odavamatele WP-seeria toodetele, mis kasutavad freesitud, mitte t\u00e4ppislihvitud ussiprofiile. T\u00e4ppislihvitud ussiv\u00f5ll tekitab madalama v\u00f5rgustiku m\u00fcra ja pikema ussiratta eluea t\u00e4nu paremale koormuse jaotumisele hammaste kokkupuutel.<\/p>\n

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Miks insenerid valivad WPWDK seeria<\/h2>\n
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\u2726 6\u20133025 Nm 12 raamisuuruses<\/strong><\/p>\n

WPWDK40\u2013250 raamiseeria h\u00f5lmab \u00fchest tooteperest 504:1 p\u00f6\u00f6rdemomendi vahemikku. Tehas, mis kasutab nii kergepinge ajameid kui ka raskeid t\u00f5steseadmeid, saab WPWDK-le standardiseerida ja valida iga ajami jaoks sobiva raami suuruse \u2013 lihtsustades hankimist, hoolduskoolitust ja varuosade haldamist.<\/p>\n<\/div>\n

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\u2726 NSK, SKF v\u00f5i C&U laagrite valik<\/strong><\/p>\n

Bearing brand specification at order is unusual for this price class of WP gearbox. For OEM builds that must document a specific bearing brand for CE or ATEX certification dossiers, or for plants that standardise on a single bearing supplier for stock management, the WPWDK’s selectable bearing option provides an advantage over series where bearings are supplied as-procured without brand guarantee.<\/p>\n<\/div>\n

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\u2726 HT200 malm \u2014 vastupidavus pideva koormuse all<\/strong><\/p>\n

HT200 (t\u00f5mbetugevus 300 MPa, k\u00f5vadus 190\u2013240 HB) tagab korpuse j\u00e4ikuse, et s\u00e4ilitada laagri keskpunktide vaheline kaugus pidevate radiaalsete ja aksiaalsete v\u00f5llikoormuste korral. Tekstiilimasinates, mis t\u00f6\u00f6tavad aastaid mitu vahetust p\u00e4evas, ja keemiliste segistite ajamites, mis t\u00f6\u00f6tavad \u00f6\u00f6p\u00e4evaringselt, ei tohi korpus roomata, v\u00e4sida ega korrodeeruda viisil, mis m\u00f5jutaks hammasratta geomeetriat.<\/p>\n<\/div>\n

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\u2726 Stabiilne \u00fclekanne \u2014 alla 50 dB(A)<\/strong><\/p>\n

Tekstiilimasinad t\u00f6\u00f6tavad keskkondades, kus masinam\u00fcra akumuleerub paljude samaaegselt t\u00f6\u00f6tavate ajamite vahel. WPWDK seeria alla 50 dB(A) spetsifikatsiooni (mis on koosk\u00f5las laiema WP seeria spetsifikatsiooniga) saavutatakse t\u00e4ppislihvitud ussiv\u00f5lli, sobitatud pronksist rattaprofiili ja malmist korpuse summutava massi abil.<\/p>\n<\/div>\n

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\u2726 Suur \u00fclekandearv \u00fcheastmelises<\/strong><\/p>\n

WPWDK katab \u00fches ussik\u00e4igukastis suhte 10:1 kuni 60:1. 60:1 reduktsiooni saavutamine \u00fches kompaktses astmes 1500 p\/min mootorilt 25 p\/min v\u00e4ljundv\u00f5imsuseni ilma kaheastmelise kald- v\u00f5i kaldhammas\u00fclekande kulude ja keerukuseta on \u00fcks ussik\u00e4igukasti p\u00f5him\u00f5tte m\u00e4\u00e4ravaid kaubanduslikke eeliseid t\u00f6\u00f6stusmasinates.<\/p>\n<\/div>\n

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\u2726 Iselukustuv suhtega \u2265 20:1<\/strong><\/p>\n

T\u00f5stemasinate, v\u00e4ravate ajamite ja v\u00e4rvimismasinate kaante ajamite puhul, mille mehhanism peab toite eemaldamisel asendit hoidma, pakub WPWDK 20:1 ja suurema suhtega mehaanilist iselukustumist ilma t\u00e4iendava pidurita. 30:1\u201360:1 vahemikus on lukk usaldusv\u00e4\u00e4rne tavap\u00e4raste t\u00f6\u00f6temperatuuride ja koormustasemete korral, millega nendes rakendustes kokku puututakse.<\/p>\n<\/div>\n<\/div>\n

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T\u00f6\u00f6stusharud ja rakendused<\/h2>\n

\u25b8 T\u00f5stemasinad, metallurgia ja lavatehnika<\/h3>\n

\"WPWDK<\/p>\n

Winch drives, goods hoists, stage rigging systems, and metallurgy transfer equipment in the 0.37\u201311 kW motor power class are common WPWDK applications. The cast iron housing rigidity and the worm gear’s natural self-locking at 20:1 and above provide two layers of load-holding security: mechanical self-lock at the worm mesh, and the mechanical advantage of the worm ratio that limits back-drive torque at the input shaft. For stage machinery applications, the below 50 dB(A) noise specification matters \u2014 quiet operation is a practical requirement in theatre environments where an audible gearbox would affect audience experience during slow scene changes.<\/p>\n

\u25b8 Tekstiili-, tr\u00fcki-, v\u00e4rvimis- ja kummit\u00f6\u00f6stusmasinad<\/h3>\n

\"WPWDK<\/p>\n

Textile machinery \u2014 rapier looms, knitting machines, stenter frames \u2014 uses dozens of individual drive points, each typically requiring 0.12\u20132.2 kW at 20\u201360 rpm output. The WPWDK’s key-shaft output and input configuration matches the direct sprocket-drive arrangement common in textile mill installation practice, where motors and gearboxes are individually mounted and connected by short roller chain sections rather than solid-shaft coupled motor-gearbox units. Dyeing machines use similar drive configurations for slow rotation of fabric carriers and chemical agitators.<\/p>\n

\u25b8 Naftakeemia-, keskkonna- ja uue energia seadmed<\/h3>\n

\"WPWDK<\/p>\n

Chemical processing agitators, environmental machinery fan drives, wastewater treatment paddle drives, and wind power maintenance equipment all benefit from the WPWDK’s combination of high torque range, self-locking safety, and multi-frame availability. Petrochemical drives often require documentation of bearing brand for ATEX equipment packages \u2014 the WPWDK’s ability to specify NSK or SKF bearings allows the gearbox to be included in a certified equipment assembly without bearing brand discrepancies. New energy applications including solar mounting structure adjustment drives and small wind turbine auxiliary equipment are also covered. See the full ussik\u00e4igu reduktori vahemik<\/a> k\u00f5igi saadaolevate seeriate puhul.<\/p>\n

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Raami suuruse ja laagribr\u00e4ndi valik<\/h2>\n

Korea Ever-Power soovitab WPWDK seeria jaoks j\u00e4rgmist valikuprotsessi:<\/p>\n