China Standard Hdm Series De-Clutchable Manual Override Worm Gear Box for Pneumatic Actuator and Valves best automatic gearbox

Product Description

Description

 

HDM De-clutchable wormgear offers simple and reliable manual positioning of the valves, dampers and other quarter-turn devices when overriding existing pneumatic, electric or hydraulic quarter-turn actuators. All unit are suitable for both indoor and outdoor installation. The modular design is to provide the most efficient and effective solution to a full range of manual overriding requirements.

Main Product features
 

To engage manual operation, first pull out the lock handle and then rotate the clutch lever in anti-clockwise direction until engagement takes place. To return to automatic mode, first pull out the lock handle and then rotate the clutch lever in clockwise.

Remark:The bottom center of the HDM-4 is either F10/F14 or F10/F12

 

 

New Manual Override Countershaft Valve Connection Actuator Connection
b1 N b2 M D1 4-M1 D2 4-M2 E D3 4-Φ1 D4 4-Φ2
HDM-1 14 22 14 16 Φ50 4-M6 Φ70 4-M8 70*70 Φ50 4-Φ6.5 Φ70 4-Φ8.5
HDM-2 17 22 17 18 Φ70 4-M8 Φ102 4-M10 95*95 Φ70 4-Φ8.5 Φ102 4-Φ10.5
HDM-3 22 28 22 22 Φ102 4-M10 Φ125 4-M12 114*114 Φ102 4-Φ10.5 Φ125 4-Φ12.5
HDM-4 27 32 27 30 Φ102 4-M10 Φ125 4-M12 129*129 Φ125 4-Φ12.5 Φ140 4-Φ16.5
HDM-5 36 45 36 38 Φ140 4-M16 / / 156*156 Φ140 4-Φ17 Φ165 4-Φ21
HDM-6 46 50 46 48 Φ165 4-M20 / / 160*160 Φ165 4-Φ22 / /

New Manual Override A B ΦC F T Y H S K Ratio Rated Input Rated Onput
HDM-1 90 55 Φ88 115 44 145 120 53 10 26:1 Nm 250Nm
HDM-2 125 64 Φ110 135 62.5 178 133 56.5 13 28:1 Nm 450Nm
HDM-3 140 71 Φ129 166 70 212 180 68.7 12.5 38:1 Nm 700Nm
HDM-4 188.5 93 Φ174 202 94 280 195 84 15 54:1 Nm 1200Nm
HDM-5 222 110 Φ205 245 110 315 225 92 15 80:1 Nm 2000Nm
HDM-6 252 120 Φ275 280 125 320 252 102 15 78:1 Nm 3000Nm

1. Question:What is your main products?

   Answer:Our main products are Pneumatic Actuators, Electric Actuators, Actuated Valves And Valve actuators Accessories..
 

2. Question:Are you a trader or manufacturer ?

   Answer: We are the pneumatic actuators and electric actuators manufacturer , we have ability to do the customization products with experienced team, And we have own factory and production line.
 

3. Question:How do your make the quality guarantee for actuators?

   Answer:We have our own quality control system for incoming and outgoing of the materials, every product will be under controlled and tested before delivery to our customer , and we also provide 18 months guarantee ,beside we provide technical supporting .

4.  Question:When can I receive the Price of valve actuators ?

   Answer:We will give the Quotation Within 24 hours after we get your inquiry .Or Your can call or message us if it’s quite urgently.
 

5. Question:How to order our pneumatic actuators and electric actuators ?

   Answer:Please send us your inquiry by Email, , etc. we need to know the following informations before giving the formal Quotation.
1) Product information in details, Quantity, Other requirements
2) Delivery time required
 

6. Question:How can I get a sample to check your quality?

   Answer:Contact with our sales expert to arrange the sample delivery. Please send us the details of the sample before placing the order.
 

7. Question:Shall we pay the sample cost and transportation cost ?

   Answer:We will provide the sample by free of charge. Your will bear the freight cost.
 

8. Question:How long to prepare the sample ?

   Answer:Most of our products are under regular production and some of them we keep in stocks.
 

9. Question:How to delivery the sample to our place?

   Answer:Your can provide your forwarders contacts if any, or we will arrange it for you.
 

10. Question:What about the delivery date if we place the formal order ?

   Answer:Usually it takes 15~20days on the production .We know that on-time delivery is very crucial to our customers to meet dead-lines.
We monitor and expedite our supply chain to ensure that we delivery our products to our customers on-time all the time.

Application: Motor
Function: Change Drive Direction, Speed Changing
Layout: Coaxial
Hardness: Soft Tooth Surface
Installation: Torque Arm Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

worm gearbox

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

worm gearbox

Materials Used for Worm Gears

Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:

  • Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
  • Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
  • Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
  • Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
  • Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
  • Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.

The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.

worm gearbox

Can a Worm Gearbox Provide High Torque Output?

Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

The torque output of a worm gearbox is influenced by several factors:

  • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
  • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
  • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
  • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
  • Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

China Standard Hdm Series De-Clutchable Manual Override Worm Gear Box for Pneumatic Actuator and Valves   best automatic gearbox	China Standard Hdm Series De-Clutchable Manual Override Worm Gear Box for Pneumatic Actuator and Valves   best automatic gearbox
editor by CX 2023-10-20